Sifting Solutions

25 Mesh to Micron Conversion

25 mesh corresponds to a nominal opening of 680 microns (0.680 mm). In botanical screening, this is generally treated as a medium separation step for dry sift, pollen, and powder handling lines.

Mesh Count

25

Openings per linear inch

Opening

680 microns

0.680 mm

Opening Inch

0.02677

Nominal clear opening

Open Area

44.8%

Wire diameter 0.336 mm

Technical Data

Mesh count25
Nominal opening (micron)680 microns
Nominal opening (millimeter)0.680 mm
Nominal opening (inch)0.02677 in
Nominal wire diameter0.336 mm
Nominal open area44.8%

Engineering Definition

A 25 mesh screen is built with 25 openings per linear inch. For this reference, the clear opening is listed at 680 microns, with a nominal wire diameter of 0.336 mm and an open area near 44.8%. These values are used for engineering comparison, not as a substitute for final supplier drawings.

At 680 microns, this screen size tends to support stable dry separation while still moving material efficiently across the deck. In production terms, it sits in the medium part of the screening range and is usually selected after operators define the target fraction, feed dryness, and deck loading rate.

Conversion Formulas

These formulas explain the unit relationship shown in the table.

Micron from mm

micron = mm x 1000

0.680 mm x 1000 = 680 microns

mm from micron

mm = micron / 1000

680 / 1000 = 0.680 mm

Inch conversion

inch = micron / 25400

680 / 25400 = 0.02677 in

Application Guidance

Process notes are assembled directly from the selected opening value so each page stays consistent with the table above.

Pollen Collection

When a 25 mesh screen is used for pollen collection, the nominal opening is 680 microns. This is usually chosen early in the process to clear large botanical fragments before a finer finishing screen is introduced.

Dry Sift Separation

For dry sift separation, 25 mesh gives a nominal clear opening of 680 microns. The larger aperture helps with initial break-up and front-end sizing before tighter screening stages are stacked downstream.

Powder Grading

In powder grading work, 25 mesh is roughly equivalent to 680 microns. In powder grading, this opening is suited to separating coarse granules from a broader botanical grind.

Botanical Pre-Screening

For botanical pre-screening, a 25 mesh cloth opens at about 680 microns. The screen can still be used as a controlled pre-screen when the incoming material already has a reasonably narrow particle spread.

Data Note

Nominal opening values were curated from commonly referenced industrial wire cloth and U.S. sieve conversion charts. Actual clear opening can vary by weave style, wire diameter, and manufacturing tolerance.

Nominal opening values may vary slightly by weave and wire diameter. For purchase approval, always confirm the actual cloth specification issued by the manufacturer.